European safety regulators have identified safety deficiencies in Air India's Boeing 787 fleet after a leaked inspection report from the European Union Aviation Safety Agency (EASA) highlighted issues that could impact the airline's operations within European airspace. The findings primarily concern deferred cabin pressurisation checks and inconsistent documentation of Extended-Twin-Engine-Operations (ETOPS) data, which are vital for transatlantic and transpacific flights.
The audit results, which have not led to an immediate grounding, require Air India to submit a detailed correction plan within 15 days and resolve all findings within 60 days. Non-compliance might result in route restrictions or heightened inspections at EU airports. The airline conducts multiple weekly flights to key European destinations such as Frankfurt, Paris, Milan, and Copenhagen, serving a significant share of expatriate and corporate travelers.
Industry experts suggest that operational disruptions might include last-minute aircraft swaps, longer technical stops, or schedule reductions if aircraft are temporarily removed from service for maintenance. Passengers with connecting flights to Schengen zone countries or the US are advised to plan with additional buffer time and remain vigilant for airline updates. Additionally, ensuring that travel documents and visas are in order can help mitigate further complications. VisaHQ’s India platform offers services like e-visa processing and real-time status updates to assist travelers and corporations in maintaining compliance and avoiding last-minute disruptions.
This incident marks a significant compliance challenge for Air India since its privatization and fleet modernization efforts commenced in 2025. Experts note that although these issues are manageable, they underscore the importance of upgrading maintenance data practices, including digital platforms, to restore regulatory confidence. Travel and corporate teams should maintain flexible schedules and stay informed about the airline's regulatory status to avoid potential disruptions.

