The United Kingdom has inaugurated its first pilot facility capable of converting non-recyclable plastic waste into sustainable aviation fuel (SAF). Operated by Clean Planet Technologies, the facility is situated at Discovery Park in Sandwich, Kent, and aims to address critical environmental challenges.
The plant converts waste plastic, which is largely non-recyclable, into low-carbon jet fuel, potentially reducing lifecycle greenhouse gas emissions by over 70%. This initiative is part of the UK’s broader strategy to increase SAF usage, which currently accounts for less than 1% of aviation fuel but aims for 10% by 2030 and 22% by 2040.
Technology and Process
The process begins with shredding waste plastic, followed by pyrolysis, which transforms it into synthetic crude oil. This oil is then purified, distilled, and upgraded with hydrogen to meet aviation standards for ultra-low sulphur content. Although these technologies exist separately at commercial scale, this plant demonstrates their integrated application for sustainable aviation fuel production.
“Our pilot facility will demonstrate this waste can be turned into a premium product with a quantifiable commercial demand,” said Dr. Andrew Odjo, CEO of Clean Planet Technologies. The company notes that such technology can effectively tackle two pressing problems: plastic pollution and aviation decarbonization.
The facility’s integrated system allows for testing and further development, with backing from the UK SAF Clearing House to support fuel qualification under international standards. The project signifies a step forward in scaling up sustainable aviation fuels while managing plastic waste, contributing to the UK’s environmental ambitions.
The initiative aligns with government targets set for the aviation sector, demonstrating the potential for innovative solutions to meet future environmental and energy demands.
